System Requirements (Areas of Improvement)
- Support for GMP (good manufacturing practices) standards in pharmaceutical
manufacturing and quality control.
- Support for diverse item/small lot production.
- Expandability of system in the future.
Our Solution
Solution Features
- Raw materials, packaging materials, and products are divided into zones and
stored in the same warehouse, enabling efficient use of space.
- Clarification of areas of control and realtime management of goods and information
is achieved through Auto Storage and Retrieval System (AS/RS) and conveyance of
work in progress.
- Clear definition of zones of control through air locks and air showers, and
implementation of measures against contamination.
- Emphasis placed from the design stage on building facilities that are easy
to clean, and that minimize rust and abrasion.
- Creation of work mechanisms that eliminate human error and confusion through
double-checks made possible by linking items with information.
Features of Installed Equipment
- Pallet AS/RS
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- Enables storage of different types of packaging (cardboard, flexible container,
fiber drums etc.) in the same storage location.
- Anti-rust and insect proof.
- Supports clean rooms, frozen/refrigeration systems, hazardous items, and various
other plant environments.
- Laser-guided Automated Transportation Vehicles (LGV)
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- Compatible with clean rooms (class 100 to 100,000).
- Laser guided means you can change your layout at will.
- Magnetic-guided Automated Transportation Vehicles (AGV)
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- Compatible with clean rooms (class 100 to 100,000).
- Offers high, ± 5 mm stop sensitivity.
- Moves in tight spaces with spin-turn, and sideways and diagonal motion capabilities.
- Transfer Equipment
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- We develop and provide transfer and process equipment required for overturning
drums directly into hoppers, weighing, and mixing.
- Used for automatic packaging material supply and desorption.
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